) )) Buy stuff from EFIExpress! Contact the seller. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. Porsche 944 Exhaust Manifold 2.5cc 1988. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Brand New. Exhaust header removal on the 951 is never fun. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. delivery costs. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. Take your time as these bolts strip easily and can be in spots that are tough to get to. RELIABLE SHIPPING. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). It is best if you can do this over a few days and heat cycles before you attempt to remove everything. This time for the 944 NA. Determine if the manifold is cracked or broken. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Porsche 944 Turbo (951) Technical Articles. 140.97 + 70.04 P&P . FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. All of these have to be taken out to remove the exhaust manifold. Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. PickleZygote Porsche 944 07k, . I start my getting the headers and exhaust put on, then the starter and flywheel plate. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. I prefer pulling the studs off the head. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. Magnaflow polished stainless steel - Blow through design. Provide to get notified when a staff member responds to your question. Product Vehicle Years; 968 : 1992 - 1995 . Prices may vary depending on your location. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Gaskets prevent leaks which rob performance. Some coolant will come out of the turbocharger cooling jacket. Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . $99.00 . You are going to be removing Allen head bolts from the engine. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. . 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . It will meet your needs. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Aircraft exhaust gaskets are BAD to leak. $82.00. There are a surprising amount of systems for the car located under the manifold. Not good. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. Inspect exhaust studs, clean carbon and old gasket off cylinder head. $75.00. 20% VAT, excl. Remove the oil dipstick tube to intake manifold mounting bolt. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. Sorting. Remove the CO sample tube from the exhaust pipe. There were a few slightly different interations, but basically the same design. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Spray all the hardware with penetrating oil. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. All Rights Reserved. Exhaust Manifold Right Fits 2001-2003 . 1 - 25 of 25 results. Tap the manifold with a rubber mallet to free it up. Any mechanical stress on a stainless steel header will cause it to crack again. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Click to enlarge. Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. Price: 30.00. Add to basket. Porsche 944 3L turbo exhaust manifold. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. On top of that, the exhaust heat shields had rotted off and rattled. Disconnect spark plug wires from spark plugs and move out of the way. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Exhaust Manifold Gasket Set by Mahle. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Aaron. This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. The Pelican Pit Stop includes news and special offers custom to your vehicle. Buy 1987 Porsche 944 EXHAUST MANIFOLD. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Porsche 944 Exhaust Manifold Gaskets. Remove the CO sample tube from the exhaust pipe. 129.69 . Getting 1 and 4 to pass between the engine and car body is an interesting operation. In some cases, please allow 4 - 5 weeks for the delivery. RE: Boxster 986 exhaust Sunday, October 26, . Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Also included is a Hex-Plus allen key for trouble free installation. 2023 Lindsey Racing. Set the manifold into position on the cylinder head. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. If the nuts turn on the stud, the outside nut needs to be tightened. Try browsing the Accessories or Exploded Diagrams! 0:50. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Pulling the waterpipe above the headers is not a bad idea. This product is made of high-quality materials to serve you for years to come. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). The 1 and 4 is the tough one. Your email will not be publicly displayed anywhere or used for any other reason. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . Porsche 944 Turbo (951). Support the exhaust with blocks or jack stands. You are going to need to drain the coolant to below the level of the pipe. However, this is one of those rare cases. Picture 1 of 4. Product ID: B087. I've done this twice, including about two weeks back. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Can't find what you're looking for? Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport You are going to be removing Allen head bolts from the engine. Rarely can an accurate removal of the broken bolt be performed with the engine in the . Filters protect your investment from dirt and other contaminants to prolong the life of your engine. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Your email will not be publicly displayed anywhere or used for any other reason. $150. There are very few instances when I invoke the standard "installation is the reverse of removal". This product is made of high-quality materials to serve you for years to come. Removing it is the only way to service or replace them. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam The Pelican Pit Stop includes news and special offers custom to your vehicle. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Code: FSPOR944TGSKT. Connect the throttle cable to the throttle body. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. Please see our article on safely raising and supporting your vehicle. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Straight Through Silencer. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. 944-111-135-01. High quality at an affordable price Expertly made from premium materials $7.91 FEATURES: Fits: Porsche 944 Turbo 951. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Picture Information. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Exhaust Manifold Back Removal (Normally Aspirated). Remove the nuts on the turbocharger discharge pipe flange (near O. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. it sends me to pipe that sends coolant to other areas. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Top Rated Seller Top Rated Seller. Add to basket. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. This article will show you how. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 If equipped, connect the cruise control cable to the cruise control servo. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. This is still cross-linked incorrectly. Uk mainland delivery ask for other areas . These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. 18,82. incl. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . Sort by. Porsche 944 Exhaust Manifold Gasket Buy Online. Copyright 2023, Only944 llc. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Hover to zoom. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Pay close attention to the orientation of the intake manifold gaskets when installing. Remove the exhaust manifolds from the car. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Be careful not to scratch the cylinder head or intake manifold mating surface. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. The early 951 headers are notorious for cracking. Good condition. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. Designed using state-of-the-art technology and with . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). '88 944 TURBO S 3 Liter Street Legal Track Racer! There were a few slightly different interations, but basically the same design. 614.552.5481. [email protected]. Ensure the intake manifold lines up with the intake manifold brace. - Nick at Pelican Parts. Welcome to our 944 Turbo Technical Articles section. Elring Exhaust Manifold Gasket. October 22nd, 2011. Please see our article on coolant draining and refilling. from United States Auto. Check if this part fits your vehicle. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement Sponsored . Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. These require two 15 mm wrenches or a wrench and 15 mm socket. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models OEM. Porsche Columbus. Low Profile Setrab Fitting. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. Exhaust Gasket, Manifold to Down Pipe . PRICE: 15.49 $1549 Secure payments via: Carriers: All Rights Reserved. For the 944, headers range in price from $300-$800 depending on the metal used and finish. Please see our article on coolant draining and refilling. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Watch this item. 944S / S2 / 968 / 928 cars may require . Also make sure the Allen socket is completely seated in the bolt head. Save money by doing your own work and perform the repairs using the information we've provided here. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. Connect all vacuum hoses to the intake manifold. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. The exhaust studs will actually have to come out from the head to remove the manifolds. 5.Install the new gasket for intake manifold around water passages with gasket sealer. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Provide to get notified when a staff member responds to your question. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Greatly reduced prices on many brand-name spares. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Condition: Used Used. . Connect the vacuum line connections to the fuel damper and fuel pressure regulator.